DE

Modul

Measurement, Control, and Manufacturing Measurement Technology [M-ETIT-106581]

Credits
9
Recurrence
Jedes Sommersemester
Duration
1 Semester
Language
German
Level
3
Version
1

Responsible

Organisation

  • KIT-Fakultät für Elektrotechnik und Informationstechnik

Part of

Bricks

Identifier Name LP
T-ETIT-106057 Manufacturing Measurement Technology 3
T-ETIT-112852 Measurement and Control Technology 6

Competence Certificate

MRT:

The success control takes place in the form of a written examination of 120 minutes.

FMT:

The success control takes place in the form of a written examination of 90 minutes. If there are less than 20 examinees, an oral examination of approx. 20 minutes can be taken as an alternative. The module grade is the grade of the written or oral examination.

Competence Goal

MRT:

  • Students have a sound knowledge of the theoretical fundamentals of measurement technology, including scaling of measured quantities, the SI system of units, model building for measurement systems, description and treatment of systematic and stochastic measurement deviations, obtaining and linearizing measurement characteristics and propagation of measurement uncertainties.
  • Students master the procedure for the basic design of measurement systems, taking into account the above knowledge.
  • Students are able to analyze tasks in measurement technology, synthesize possible solutions for measurement systems and assess the properties of the solution obtained.
  • The aim is to teach the basics of control engineering, therefore students are able to recognize and work on basic control engineering problems. They know the relevant technical terms.
  • Students are able to formally describe real processes and to derive requirements for control structures in the time and image domain for fixed value and sequential control systems.
  • Students are able to analyze the dynamics of systems using graphical and algebraic methods.
  • Students will be able to name controller design methods for single-loop, single-variable systems. They will be able to design perfect closed-loop and open-loop control systems.
  • They can perform design steps using the Nyquist criterion and the Wurzelortz curve.
  • Students can name structures for disturbance compensation, of multi-loop control loops and two degrees of freedom structures and perform design steps for them.
  • Students can digitize closed-loop and open-loop controls designed in the image domain using fast sampling design.
  • Students are familiar with computer-aided design procedures and can carry out substeps in them.

FMT:

  • Students have sound knowledge of fundamentals, methods and procedures for measuring and testing in industrial manufacturing.
  • Students are able to evaluate different measuring principles, methods and devices with regard to their prerequisites, characteristics, areas of application and results.

Students are able to analyze production measurement tasks, derive the resulting requirements for a suitable metrological implementation, find suitable metrological implementations and point out the resulting properties of the measurement result....

Prerequisites

none

Content

MRT:

  • Description of measured quantities
    • Metric quantities and their properties
    • SI system of units
  • Structure of measuring systems
  • Measurement deviations
    • Systematic and stochastic deviations
  • Curve fitting
    • Interpolation
    • Approximation
  • Characteristic curves and their errors
    • Linearization of characteristic curves
    • Treatment of disturbance variables
  • Uncertainty propagation
    • Error propagation
    • Guide to the Expression of Uncertainty in Measurement (GUM)
  • Basic concepts of control engineering
    • Control loops
    • Control structures
    • Embedding in automation structures
  • Description of systems in time and image domain
    • State space representation
    • Derivation of an I/O representation
    • Signal flow diagrams and control loop elements
    • Realization of controllers (analog and digital)
  • Analysis of control loops in time and image domain
    • Stationary accuracy
    • Stability
    • Dynamics (bandwidth)
    • Robustness
  • Design of single loop control loops
    • Perfect control
    • Design with the Nyquist criterion
    • Root locus curve
    • Heuristics
  • Design of extended control loop structures
    • disturbance compensation
    • Meshing
    • Two degrees of freedom structure

FMT:

Manufacturing metrology plays an essential role in ensuring efficient industrial manufacturing. To a certain extent, it represents the sensory organs for quality assurance and automation technology and encompasses all activities associated with measurement and testing.

Based on the methodological fundamentals, which are the subject of the compulsory lecture "Measurement Technology", the lecture teaches procedures and implementations for measurement and testing in industrial practice. The focus is on geometric properties; most of the concepts presented can also be applied to other properties. Sensor systems for the measurement of geometric properties are presented and discussed with their characteristic properties.

The contents include in detail:

  • Fundamentals of FMT
    • Basic terms, definitions
    • Dimensional standards
    • Measurement uncertainties
  • Measurement technology in operation and in the measuring room
    • Coordinate metrology
    • Form and position metrology
    • Surface and contour metrology
    • Comparators
    • Micro and nano metrology
    • Measuring rooms
  • Production-oriented metrology
    • Measuring equipment and gauges
    • Measuring devices
    • Measuring in the machine
    • Visual inspection
    • Statistical process control (SPC)
  • Optical/non-contact measuring methods
    • Integratable optical sensors
    • Stand-alone optical measurement systems
    • Optical 2.5D coordinate measuring technology
    • Optical 3D coordinate metrology
    • Computed tomography
    • System integration and standardization
  • Gauge management
    • Significance and correlations
    • Controlled inspection processes
  • Inspection planning

Recommendation

MRT:

Knowledge of "Signale und Systeme" is helpful.

FMT:

Knowledge of stochastics and fundamentals of measurement techniques is helpful.

Workload

MRT:

Total: approx. 180h, of which

  1. Attendance time in lectures and exercises: 60h
  2. Preparation and follow-up of the lectures and exercises: 60 hours
  3. Exam preparation and presence in the same: 60h

FMT:

Total: approx. 90h, of which

  1. attendance time in lectures: 23h
  2. preparation of lectures: 23h
  3. exam preparation and presence in the exam: 44h